Step 1– Take 150 ml Zero TDS distilled water. You can get Zero TDS distilled water from surgical shop because doctors use this water to wash this operation instruments.
Step 2– Take 12-15 tablet of Potassium Hydroxide (KOH) and mix these tablets in distilled water.Fill this solution into the HHO kit with the help of injection syringe. Fill the water up to transparent area of the kit.
Step 3- (Pre-Test) without power controller before fixing the kit test the kits working .Connect the pipe to the kit upper connector. Take water in a cup/Glass and dip another end of pipe in water. Then connect kit’s Black wire to battery’s Negative and Kit’s Red Wire to batteries positive. You can use any 12 volt battery like invertor, bike, car battery.
As you connect the wire to the kit then bubbles will start in water. If bubbles is producing its mean kit is working fine you can go for further installation process (.Don’t test more than one minute.)Now remove the connection.
Step 4– Now search a suitable place in your bike to fix the kit. Do not fix the kit where heat can harm it. Keep the kit at 90degree so water cannot flow outside.
Step 5– (Connection with power controller) Connections is very easy. Connection diagram also written on power controller. There is one Output (Red, black wire) and one Input (Black and yellow wire).Connect output Red wire to kit’s Red wire and Black wire to kit’s Black wire. Now you have only input black and yellow wire left .Connect Input Black wire to bike’s body earth or Battery’s negative and connect Input Yellow wire to ignition switch. (Mean in yellow wire current should be stop when you switch off the bike and current should be on when switch on the bike.)
Step 6–(Water displacement Test) Connect the pipe to the kits upper connector and dip pipe’s other end in water. Now switch on the ignition. As you switch on the bike then bubbler should be start producing in water and when you switch off the bike the bubbler should be stop. If the above process is OK its mean your connection are fine and if not then check the connection of ignition yellow wire.
(Note:-With power controller bubbler speed will be very slow .It will create minimum one bubbler per second.)
Step-7 :- (Connecting the SAFETY DRYER) Fix the Safety dryer near to the Hose pipe and keep it vertical(90 degree). Cut the pipe in two pieces. Connect first piece of pipe to the HHO kit’s upper connector and connect pipe other end to the Safety Dryer’s Input. Connect second piece of pipe to the dryer’s output and intake other end of pipe into the hose pipe by making a small hole in hose pipe via a small screw drawer.
Step-8:- Start the bike and leave it start for 15 minutes. When HHO going to start in engine then some engine’s RPM will increase and bike engine sound will be more smoother and when you run bike,you will feel increment in Pick-up.
Step-9:- (Most important- Carburetors Tuning) Before HHO kit installation your carburetor set with petrol and air. Now you intake an extra fuel (HHO) in it. So, now you have to set carburetor with Petrol,Air and HHO gas. For this re-tune the carburetor and set it on Minimum Petrol and maximum Air and on ideal RPM. Now run your bike and check the difference.
(Note:- Check the Bike Mileage before HHO kit installation and keep the data with you. After installing the HHO kit check the mileage again and see the difference.)